User manual UFREE SCOOTER POCKET BIKE PB-G04WA

[. . . ] UFREE SPORTS VEHICLE www. scooter-manufacturer. com USER MANUAL Pocket Bike (Mini Moto) PB-G04 With Water-Cooled / Air-Cooled Engine. WATER-COOLED MINI MOTO PB-G04 SERVICE MANUAL FOR USE AND MAINTENANCE AND SPARE PARTS LIST For your own safety and the safety of others Follow these recommendations in order to use your MINIBIKE safely and correctly. Read the instructions CAREFULLY, failure to do so may place yourself and others in extreme and or ultimate DANGER. If you do not understand the instructions and Data then, you are not to attempt to operate this Minibike under any circumstances. It may be used for show purposes only! CONTENTS PAGE INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Mix the petrol and oil completely before putting it into the fuel tank. During the break-in period do not run the engine at maximum RPM and do not allow the engine to overheat. Check the tire inflation ­ 200 kPa (2 bars) or (28 to 30psi) to be commensurate with the driver's weight. The Tyre pressure should never exceed 2, 5 bars, (38psi) in either the front or rear wheel. IMPORTANT NOTICE: If the coolant level rises in the balance tank, switch off the engine immediately!Check the drive of the coolant pump and sealing of the cooling system. The raised level of coolant is an indicator of a overheated engine, which can result in seizing the piston in the cylinder. STARTING THE ENGINE Engine starting should be done only on the stand - Fig. Without turning the accelerating handle, pull gently twice the starting wire and by next guick pull start the engine. The choke lever will turn back to the position "A" automaticaly by turning the accelerating lever after a short engine run . Leave the minibike on the stand with running engine and if necessary adjust the revolutions so the rear wheel is not turning. Float chamber A ­ Cock position for riding C ­ Cock position for cold starting 3 Fig. Before braking, rotate the Throttle grip to the off or idle position and lightly depress the rear brake lever with left hand and then the front brake lever with right hand. The minibike engine is switched off by pushing the red button (Engine stop switch) on the handlebars. It is necessary to check the tightness of bolts and nuts, especially of the engine, and the brake settings after the first ride and often during the break in period. PERIODIC MAINTENANCE Periodic maintenance is the best way to help the machine perform well, give longevity and provide safety and low cost operation. In addition, you will be spared from many worries from self caused problems, resulting from poor maintinence or no maintinence. The chain free play should be (5 mm) (. 200in) After every ride clean the minibike carefully and keep it clean. After 1-hour of use, wash the air filter in air drying spirits and lubricate it with special oil for air filters. After every 5 hours of riding: Check the tightness of all bolts and nuts. Wash the air filter in gas and lubricate it with special oil for an air filters to better catch the dust. Check the brake pads, the thickness of brake lining cannot be less than 1 mm (. 039 in). Check the state of the clutch pads - the thickness cannot be less than 1 mm (. 039in). 7 First screw in the knurled cable adjustor at the right brake lever (122. 002. 00) on the handlebars to the starting position (slackened cabled). [. . . ] For older minibikes do not forget to check for holes and other damages to the hose. In case the minibike will be used during the wintertime, do not forget to use the anti-freeze coolant. Pour the coolant into the balance tank, which is placed between the handlebars, until it is filled to ¾ of capacity. Unbolt vent bolt M5 (P/N 914. 006. 01), which is inserted in the hose (P/N 349. ) between the bottom part of the radiator and the engine block. [. . . ]