User manual SAUNIER DUVAL THEMA CONDENS F 30 E

[. . . ] CONDENSING BOILER + INSTANTANIOUS HOT WATER Instructions for use Installation and servicing Thema CONDENS F 18 E SB Thema CONDENS F 24 E Thema CONDENS F 30 E Instructions for use Index 1 2 3 3. 1 3. 2 General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gas Leak or Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety regulations and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 5 6 7 8 8. 1 8. 2 8. 3 8. 4 8. 5 8. 6 8. 7 Guarantee / Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Appliance use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Appliance use: Thema Condens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating and lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Temperature adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Time setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Timed central heating setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 «Boost» function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 9 9. 1 9. 2 9. 3 9. 4 Appliance use: Thema Condens SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating and lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Heating temperature adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10 11 12 Turn the boiler off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 12. 1 Boiler frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 12. 2 Installation frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 13 Maintenance/After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1 Instructions for Use 1 General points The Thema CONDENS boiler is an appliance that uses condensing technology, which recovers heat present in waste gas. Thanks to this operating principle, the boiler consumes less energy and decreases NOx and CO2 emissions. The Thema CONDENS boiler has a double use (heating + instantanious hot water). This appliance of the room-sealed type is equipped with a flue exhaust and air intake for combustion products called the flue system. [. . . ] 5. 2 Thema CONDENS dimensions 5. 3 Thema CONDENS SB dimensions 215 742 410 5. 4 370 List of delivered equipment The boiler is delivered in one package: 215 - One documentation pack: - 1 user and installation manual - 1 guarantee envelope - 1 Wiring diagram - 1 gas conversion label - One parts pack: - 1 drain tube - 2 filling loop extensions (*) - 1 connection pack + wall template - 1 gasket+ flow limiter pack - 1 valve pack (*) Not required for SB models The flue is supplied separatly and will depend upon the configuration of the installation. 742 410 370 5. 5 Fixing to the wall · Make sure the material you use fits those of the appliance. 18 · Chose the location of the appliance. The hanging bracket will be adapted to the features of the bearing wall and will have to take into account the weight of the boiler filled with water. · Drill the holes for the fixing screws in accordance to the diagram below and to the size of the wall template delivered with the appliance. =320= Ø105 5. 6 Gas and water connection · Before undertaking any operation, carefully clean the pipes with an appropriate product in order to remove impurities such as filings, welds, different oils and greases that may be present. · Do not use any solvents that could damage the heating circuit. · Take care when soldering pipes as the heat could damage the seals and cause leakage. The pipe from the heating safety discharge valve must not discharge above an entrance, window or any type of public access area. Repair if need be. 811 748 min. GAZ GAS 38 37 102 70 · Place the boiler above the hanging bracket. 70 Take the short safety discharge tube, union nut and seal, supplied loose in the boiler fittings pack. pipe, to discharge, in a visible position, outside the building, facing downwards, preferably over a drain. The pipe must have a continuous fall and be routed to a position so that any discharge of water, possibly boiling, or steam cannot create any danger to persons, damage to property or external electrical components and wiring. To ease future servicing it is advisable to use a compression type fitting to extend the safety discharge valve tube. · Slowly lower the boiler. · Make connections to boiler, gas, water and heating cocks with the tube assemblies supplied in piping pack. · Do not forget to connect the 2 filling loop extensions on the 2 filling taps. (*) (*) Not required for SB models 19 Installation and servicing instructions strictly reserved for qualified gas installers 5 1 2 3 6 4 7 8 4 5 16 wa 205 , 5 ll 15 9 10 8 9 1 A 11 16 2 13 14 4 Hanging bracket 6 12 Legend Connection pack: A Pressure test point 2 Heating pipe: angular bush to weld Ø 22 + nut 3/4" (x2) 4 Gasket 3/4" (x3) 5 Cold water inlet pipe (*): angular bush to weld Ø 15 + nut 1/2" 6 Gasket 1/2" (x4) 9 Heating isolating valve 10 Cold water inlet isolating valve (*) 11 Gas inlet isolating valve 12 Domestic hot water outlet pipe (*): angular bush to weld Ø 15 13 Nut 3/4" (*) 14 Gas pipe: angular bush to weld Ø 15 + nut 1/2" Gasket + limiter pack: 1 Flat gasket (x2) 7 Cold water flow limiter (*) 8 Gasket 3/4" (x5) Valve pack: 1 Flat gasket 3 Nut 15 Evacuation pipe for heating safety valve (*) Not required for SB models 20 5. 7 Connection to the condensate trap 5. 7. 2 Condensate drain 5. 7. 1 Filling of the condensate trap 1 3 2 1 2 3 4 3 · Connect the condensate outlet (3) to a discharge system leading to the sewer. · Unscrew the filling trap (2) located under the condensate trap. The condensate trap must be pre-filled before the first operation of the boiler. OK OK 21 Installation and servicing instructions strictly reserved for qualified gas installers Legend 1 Condensate trap 2 Filling trap 3 Expansion vessel valve Legend 1 Condensate trap retaining clips 2 Condensate trap 3 Condensate outlet 4 Outlet siphon 5. 8 Flue connection Different flue outlet configurations can be carried out. · Consult your supplier for more information about the other possibilities and associated accessories. · Ensure a slope of 44 mm/m between the elbow and the terminal extremity to enable the return of condensate to the appliance. 4. 4 % 44mm / 1 M · Whatever the kind of flue system chosen, observe the minimum distances indicated in the chart below to position the flue terminals. R S 22 Maximum flue index: 150 Pa This value is reached with the length of the maximum duct (L) + 1 90° elbow. Flue model Ø 60/100 Max. length 5. 5 m Every time a 90° elbow is used (or 2 off 45°), the length (L) should be reduced by 1 m. · Refer to the instructions sheet of the accessory and take it into account the following length: Length L2 = L 0. 5 1 2 3 4 Length L1 8 7 5. 5 3. 5 2 Every time a 90° elbow is used (or 2 off 45°), the length (L1) should be reduced by 2 m. 23 Installation and servicing instructions strictly reserved for qualified gas installers Position of the flue mm terminal Horizontal flues directly below an opening, A air brick, 300 opening windows above an opening, air brick, B 300 opening windows horizontally to an opening, C air brick, 300 opening windows D below gutter, drain/soil pipe 25 E below eaves 25 F below a balcony or car port 25 from vertical drain pipes G 25 and soil pipes from internal/external H 25 corners to a boundary alongside H* 300 the terminal above adjacent ground or I 300 balcony level from surface or a boundary J 600 facing the terminal from opening (door/ L window) in car port 1200 into dwelling M vertical from a terminal 1500 N horizontally from a terminal 300 Vertical flues P from another terminal 600 Q above roof level 300 from adjacent opening R 1000 window S from adjacent wall to flue 300 Position 5. 8. 1 Horizontal concentric flue Ø 60/100 (C13 type installation) L 1 72 Legend 1 Gasket 5. 8. 2 Vertical concentric flue Ø 60/100 (C33 type installation) This value is reached with 2 elbows, the separator and the maximum duct length (L1+L2) of 40 m. Every time an extra 90° elbow is used (or 2 off 45°), the length (L) should be reduced by 2 m. Incorrect installation can cause electric shock or appliance damage. L · Connect the power cable of the boiler to the 230 V single-phase + earth network. · Do not use cable over 10 mm in diameter for electrical connections. Important: Electrical connection of the appliance must be made only by a skilled professional. [. . . ] · Fit the new discharge valve by repeating the operations in reverse. · Release the discharge outlet. 15. 2 Combustion block 1 2 3 4 5 24 11 12 23 22 13 14 6 21 20 19 7 8 9 10 15 16 17 18 44 Legend 1 Heat exchanger retaining screw 2 Heat exchanger retaining plate 3 Heat exchanger retaining screw 4 Burner 5 Burner unit retaining nuts 6 Ignition and control electrode connector 7 Burner unit 8 Fan retaining screw 9 Gas valve retaining screw 10 Gas valve connector 11 Burner retaining screw 12 Insulator 13 14 15 16 17 18 19 20 21 22 23 24 Gasket Heat exchanger retaining screw Gas valve Gas pipe Fan Fan connector Heating pipes retaining clips Condensate trap pipe Heat exchanger retaining plate Insulator Heat exchanger Thermal fuse connector 15. 2. 1 Burner unit · Remove the 3 fan retaining screws (8). · Remove the burner unit (7) (see chapter on "Maintenance"). · Fit the new burner unit, the new gasket (13) and the new insulator (12) (see chapter on "Maintenance"). 15. 2. 2 Burner · Release the condensate trap pipe (20) from the heat exchanger. 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