User manual HYUNDAI R800LC-7A BROCHURE

[. . . ] Hyundai engineering helps to keep interior and exterior noise levels to a minimum. The cab's noise levels have been additionally reduced by improving the door seals for the cab and engine compartments. An insulated diesel engine compartment with sound-damping material also reduces noise. 1 2 3 1 2 3 Wide, Comfortable Operating Space FOPS (Falling Object Protective Structure) FOG (Falling Object Guard) Dial switch for Engine Speed / Key Switch Radio / USB Player & Remote Control Switch * Photo may include optional equipment HYUNDAI CONSTRUCTION EQUIPMENT 04 / 05 Robex 800LC-7A Improved Intelligent Display Instrument Panel is installed in front of RH console box. It is easy to check all critical systems with easy-to-read indicators. Minimization of Shock and Vibration through Cab Mounting System The application of Viscous Mounting to the cabin support provides the operator with a much improved ride. [. . . ] Thicker steel and an additional lateral plate are put in place to reinforce the bucket. Strong and Stable Lower Frame (Adjustable track frame) Reinforced box-section frame is all welded using low-stress, high tensile strength steel. It guarantees safety and resistance against external impact when driving on rough ground and working on wet sites. The use of highly durable upper and lower rollers and track guards ensures proper machine transfer on all terrains. The long undercarriage incorporates heavy duty excavator style components. An X-leg type center frame is integrally welded for maximum strength and durability. Powerful and Precise Swing Control Improved shock absorbing characteristics make stopping swing movement a precise and smooth action. Track Rail Guides & Adjusters Durable track rail guides keep track links in place. Track adjustment is made easy by using a standard grease operated cylinder track adjuster including shock absorbing springs. (Full Track Guide : Option) HYUNDAI CONSTRUCTION EQUIPMENT 08 / 09 Robex 800LC-7A Full open doors and master key system provide easy access for servicing. Reliability & Serviceability Side Cover with Left & Right Swing Open Type Easy access to vital components gives unrestricted view allowing easy maintenance and repair. Easy to maintain engine components The cooling and preheating system are provided for optimum and immediate operation, guaranteeing longer engine and hydraulic components life. Servicing the engine and hydraulics is considerably simplified due to total accessibility. Centralized Electric Control Box and Easy Change Air Cleaner Assembly Electric control box and Air cleaner are centralized in one and the same compartment for easy service. Highly efficient Hydraulic Pump Pump output capacity has been increased. Large Tool box for Extra Storage and Auto Grease Pump Durability of structure proven through FEM (Finite Element Method) analysis and long term durability test. * Photo may include optional equipment HYUNDAI CONSTRUCTION EQUIPMENT 10 / 11 Specifications Engine Model Type Rated flywheel horse power J1995 (gross) SAE HP (kW) J1349 (net) 627 1/1 (gross) DIN PS (kW) 627 1/1 (net) Max. torque Bore x stroke Piston displacement Batteries Starting motor Alternator Cummins QSX 15 Watercooled, 4 cycle Diesel, 6-Cylinders in line, direct injection, Turbocharged, Charged air cooled, Low emission 510 (380) / 1, 800 rpm 490 (366) / 1, 800 rpm 517 (380) / 1, 800 rpm 497 (366) / 1, 800 rpm 241. 1 Nm (1, 744 lbf ft) / 1, 400 rpm 137 mm x 169 mm (5. 39" x 6. 65") 15, 000 cc (915 cu in) 4 x 12 V x 160 AH 24 V - 9. 0 kw 24 V - 100 A Swing System Swing motor Swing reduction Swing bearing lubrication Swing brake Swing speed Axial piston motor Planetary gear reduction Grease-bathed Multi wet disc 6. 5 rpm Coolant & Lubricant Capacity (refilling) Fuel tank Engine coolant Engine oil Swing device (each) Final drive (each) Hydraulic system (including tank) Hydraulic tank liter 940 59 43. 5 6. 0 25 800 450 US gal 248 15. 6 11. 5 1. 6 6. 6 211 119 UK gal 206 13 9. 5 1. 3 5. 5 175. 6 99 Hydraulic system Main pump Type Max. flow Sub-pump for pilot circuit Variable displacement axial piston pumps 2 x 504 /min (133. 1 US gpm / 110. 9 UK gpm) Gear pump Cross-sensing and fuel saving pump system Hydraulic motors Travel Two speed axial piston motor with brake valve and parking brake Axial piston motor with automatic brake Undercarriage X-leg type center frame is integrally welded with reinforced box-section track frames. The design includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock absorbing springs and assembled track-type tractor shoes with triple grousers. 7, 200 mm (23' 7"), 8, 050 mm (26' 5"), 8, 200 mm (26' 11"), 10, 500 mm (34' 5"), 11, 300 mm (37' 1") boom and 2, 950 mm (9' 8"), 3, 400 mm (11' 2"), 3, 600 mm (11' 8"), 6, 500 mm (21' 4"), 8, 000 mm (26' 3") arms are available. Hyundai Buckets are all-welded, high-strength steel implements. 2, 950 mm (9' 8") 3, 400 mm (11' 2") 3, 600 mm (11' 8") 6, 500 mm (21' 4") 8, 000 mm (26' 3") Digging force Boom Arm Length Weight Length Weight SAE mm (ft. in) kg (lb) mm (ft. in) kg (lb) kN kgf lbf kN kgf lbf kN kgf lbf kN kgf lbf * 7, 200 (23' 7") 6, 370 (14, 043) * 2, 950 (9' 8") 2, 910 (6, 420) 388. 3 [423. 6] 39600 [43200] 87300 [95240] 443. 3 [483. 6] 45200 [49310] 99650 [108710] 318. 7 [347. 7] 32500 [35460] 71650 [78180] 333. 4 [363. 7] 34000 [37090] 74960 [81770] 8, 050 (26' 5") 7, 020 (15, 476) 3, 400 (11' 2") 3, 070 (6, 770) 336. 4 [367. 0] 34300 [37420] 75620 [82500] 384. 4 [419. 3] 39200 [42760] 86420 [94270] 292. 2 [318. 8] 29800 [32510] 65670 [71670] 305. 0 [332. 7] 31100 [33930] 68560 [74800] *Standard arm [ Bucket Digging force ISO Arm Crowd force SAE ISO 8, 200 (26' 11") 7, 480 (16, 491) 3, 600 (11' 8") 3, 290 (7, 250) 336. 4 [367. 0] 34300 [37420] 75620 [82500] 384. 4 [419. 3] 39200 [42760] 86420 [94270] 282. 4 [308. 1] 28800 [31420] 63490 [69270] 294. 2 [321. 0] 30000 [32730] 66140 [72160] ]: Power Boost 10, 500 (34' 5") 7, 300 (16, 090) 6, 500 (21' 4") 3, 600 (7, 940) 248. 0 25290 55750 291. 1 29680 65430 181. 4 18500 40790 186. 1 18980 41840 11, 300 (37' 1") 7, 500 (16, 530) 8, 000 (26' 3") 3, 850 (8, 490) 248. 0 25290 55750 291. 1 29680 65430 153. 5 15650 34500 156. 9 16000 35270 Note : Arm weight including bucket cylinder and linkage. HYUNDAI CONSTRUCTION EQUIPMENT 12 / 13 Dimensions & Working ranges Dimensions R800LC-7A mm (ft . in) A B C D D' E F G H I Description Tumbler distance Undercarriage Length Ground clearance of CWT Tail swing radius Rear-end length Overall width of upperstructure Overall width (incl. ground clearance Track gauge (Extended / Retracted) R800LC-7A 5030 (16' 6") 6335 (20' 9") 1570 (5' 2") 4315 (14' 2") 4200 (13' 9") 3420 (11' 3") 4290 (14' 1") 3830 (12' 7") 880 (2' 11") 3500 (11' 6") / 2780 (9' 11") Boom length Arm length J K Overall length Overall height of boom *7200 (23' 7") 8050 (26' 5") 8200 (26' 11") *2950 (9' 8") 3400 (11' 2") 3600 (11' 8") 10500 (34' 5") 11300 (37' 1") 6500 (21' 4") 8000 (26' 3") 13100 (43' 0") 13950 (45' 9") 14110 (46' 4") 16120 (52' 11") 16500 (54' 2") 5040 (16' 6") 5360 (17' 7") 5390 (17' 8") 5500 (18' 1") 7020 (23' 0") L Track shoe width *700 (28) 800 (32) 900 (35) Extended M Overall width Retracted * Standard Equipment 4395 (14' 5") 4495 (14' 9") 4595 (15' 1") 3675 (12' 1") 3775 (12' 5") 3885 (12' 9") Working range R800LC-7A Boom length Arm length mm (ft . in) *7200 (23' 7") 8050 (26' 5") 8200 (26' 11") 10500 (34' 5") 11300 (37' 1") *2950 (9' 8") 3400 (11' 2") 3600 (11' 8") 6500 (21' 4") 8000 (26' 3") A A' B B' C D E F Max. swing radius 12250 (40' 2") 13420 (44' 0") 13670 (44' 10") 18470 (60' 7") 20720 (67' 12") 11970 (39' 3") 13160 (43' 2") 13420 (44' 0") 18280 (59' 12") 20550 (67' 5") 7240 (23' 9") 7080 (23' 3") 5670 (18' 7") 8450 (27' 9") 8320 (27' 4") 6190 (20' 4") 8750 (28' 8") 8630 (28' 4") 13040 (42' 9") 15090 (49' 6") 12940 (42' 5") 15010 (49' 3") 6170 (20' 3") 12190 (39' 12") 14320 (46' 12") 11750 (38' 7") 11820 (38' 9") 11780 (38' 8") 15050 (49' 5") 16420 (53' 10") 7500 (24' 7") 7740 (25' 5") 7770 (25' 6") 11680 (38' 4") 12570 (41' 3") 8080 (26' 6") 5120 (16' 10") 6000 (19' 8") 6080 (19' 11") 7620 (25' 0") * Standard Equipment Dimensions & Working ranges Dimensions R800-7A FS (Front Shovel Excavator) mm (ft . in) A B C D D' E F G H I Description Tumbler distance Undercarriage Length Ground clearance of CWT Tail swing radius Rear-end length Overall width of upperstructure Overall width (incl. ground clearance Track gauge (Extended / Retracted) R800-7A FS 4630 (15' 2") 5940 (19' 6") 1570 (5' 2") 4315 (14' 2") 4200 (13' 9") 3420 (11' 3") 4290 (14' 1") 4800 (15' 9") 880 (2' 11") 3500 (11' 6") / 2780 (9' 11") Boom length Arm length J K Overall length Overall height of boom 4600 (15' 1") 3500 (11' 6") 13700 (44' 11") 5100 (16' 9") L Track shoe width *700 (28) 800 (32) 900 (35) Extended M Overall width Retracted * Standard Equipment 4395 (14' 5") 4495 (14' 9") 4595 (15' 1") 3675 (12' 1") 3775 (12' 5") 3885 (12' 9") Working range R800-7A FS (Front Shovel Excavator) Boom length Arm length mm (ft . in) 4600 (15' 1") 3500 (11' 6") 10190 (33' 5") 9730 (31' 11") 3730 (12' 3") 2710 (8' 11") 11510 (37' 9") 7270 (23' 10") A B C D E F Max. dumping height HYUNDAI CONSTRUCTION EQUIPMENT 14 / 15 Transport Dimensions Transport Dimensions R800LC-7A Total (Shipping position) Dimensions mm (ft . in) Shoe Length Height Width H Weight kg (lb) Upperstructure+ Hand Rail + Undercarriage (700mm shoe) + Boom + Cylinder Dimensions mm (ft . [. . . ] (*) indicates load limited by hydraulic capacity. Lifting capacities R800LC-7A Rating over-front Rating over-side or 360 degrees · Boom: 10. 50 m (34' 5") · Arm: 6. 50 m (21' 4") · Bucket: 2. 56 m3 (3. 35 yd3) SAE heaped · Shoe: 700 mm (28") double grouser shoe and 15, 500 kg (34, 170 lb) counterweight Load Point height m (ft) 12. 0 m (40 ft) 10. 5 m (35 ft) 9. 0 m (30 ft) 7. 5 m (25 ft) 6. 0 m (20 ft) 4. 5 m (15 ft) 3. 0 m (10 ft) 1. 5 m (5 ft) kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb 3. 0 m (10 ft) 4. 5 m (15 ft) 6. 0 m (20 ft) Load radius 7. 5 m (25 ft) 9. 0 m (30 ft) 10. 5 m (35 ft) 12. 0 m (40 ft) At max. reach Reach Capacity m (ft) *6740 *14860 *6540 *14420 *6440 *14200 *6320 *13930 *6240 *13760 *6180 *13620 *6130 *13510 *6080 *13400 *6030 *13290 *5940 *13100 *5820 *12830 *5610 *12370 *5280 *11640 *6740 *14860 6250 13780 5550 12240 5040 11110 4670 10300 4410 9720 4250 9370 4180 9220 4210 9280 4340 9570 4590 10120 4990 11000 *5280 *11640 15. 14 (49. 7) 16. 01 (52. 5) 16. 68 (54. 7) 17. 19 (56. 4) 17. 54 (57. 5) 17. 74 (58. 2) 17. 81 (58. 4) 17. 74 (58. 2) 17. 53 (57. 5) 17. 17 (56. 3) 16. 66 (54. 7) 15. 99 (52. 5) 15. 11 (49. 6) Ground Line -1. 5 m (-5 ft) -3. 0 m (-10 ft) -4. 5 m (-15 ft) -6. 0 m (-20 ft) *11860 *26150 *14720 *32450 *17670 *38960 *20850 *45970 *11860 *26150 *14720 *32450 *17670 *38960 *20850 *45970 *12960 *28570 *15180 *33470 *17880 *39420 *20980 *46250 *24540 *54100 *12960 *28570 *15180 *33470 *17880 *39420 *20980 *46250 *24540 *54100 *22220 *48990 *23920 *52730 *21520 *47440 *22180 *48900 *23250 *51260 *21760 *47970 *19720 *43480 *22220 *48990 *23920 *52730 *21520 *47440 *22180 *48900 *23250 *51260 *21760 *47970 *19720 *43480 *16780 *36990 *18000 *39680 *18680 *41180 *18800 *41450 *18390 *40540 *17490 *38560 *16090 *35470 *16780 *36990 *18000 *39680 17660 38930 16930 37320 16520 36420 16380 36110 *16090 *35470 *12460 *27470 *13490 *29740 *14340 *31610 *14890 *32830 *15080 *33250 *14890 *32830 *14300 *31530 *13260 *29230 *12460 *27470 *13490 *29740 14310 31550 13460 29670 12850 28330 12470 27490 12280 27070 12270 27050 *10610 *23390 *11300 *24910 *11880 *26190 *12280 *27070 *12440 *27430 *12310 *27140 *11860 *26150 *11010 *24270 *10610 *23390 *11300 *24910 11230 24760 10610 23390 10130 22330 9810 21630 9640 21250 9620 21210 *8800 *19400 *9270 *20440 *9730 *21450 *10120 *22310 *10390 *22910 *10480 *23100 *10340 *22800 *9920 *21870 *9110 *20080 *8800 *19400 *9270 *20440 9500 20940 8980 19800 8530 18810 8170 18010 7920 17460 7790 17170 7780 17150 · Boom: 11. 30 m (37' 1") · Arm: 8. 00 m (26' 3") · Bucket: 1. 65 m3 (2. 16 yd3) SAE heaped · Shoe: 700 mm (28") double grouser shoe and 15, 500 kg (34, 170 lb) counterweight Load Point height m (ft) 15. 0 m (50 ft) 13. 5 m (45 ft) 12. 0 m (40 ft) 10. 5 m (35 ft) 9. 0 m (30 ft) 7. 5 m (25 ft) 6. 0 m (20 ft) 4. 5 m (15 ft) 3. 0 m (10 ft) 1. 5 m (5 ft) kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb 3. 0 m (10 ft) 4. 5 m (15 ft) 6. 0 m (20 ft) 7. 5 m (25 ft) Load radius 9. 0 m (30 ft) 10. 5 m (35 ft) 12. 0 m (40 ft) 13. 5 m (45 ft) 15. 0 m (50 ft) 16. 5 m (55 ft) At max. reach Reach Capacity m (ft) Ground Line -1. 5 m (-5 ft) -3. 0 m (-10 ft) -4. 5 m (-15 ft) -6. 0 m (-20 ft) -7. 5 m (-25 ft) -9. 0 m (-30 ft) -10. 5 m (-35 ft) -12. 0 m (-40 ft) -13. 5 m (-45 ft) NOTES *10110 *22290 *12090 *26650 *14180 *31260 *16400 *36160 *18840 *41540 *21570 *47550 *18860 *41580 *10110 *22290 *12090 *26650 *14180 *31260 *16400 *36160 *18840 *41540 *21570 *47550 *18860 *41580 *11730 *25860 *12930 *28510 *14650 *32300 *16710 *36840 *19080 *42060 *21800 *48060 *19580 *43170 *15300 *33730 *9970 *21980 *11730 *25860 *12930 *28510 *14650 *32300 *16710 *36840 *19080 *42060 *21800 *48060 *19580 *43170 *15300 *33730 *9970 *21980 *19950 *43980 *21870 *48220 *19020 *41930 *18570 *40940 *19570 *43140 *21400 *47180 *20150 *44420 *18260 *40260 *15840 *34920 *12760 *28130 *8800 *19400 *19950 *43980 *21870 *48220 *19020 *41930 *18570 *40940 *19570 *43140 *21400 *47180 *20150 *44420 *18260 *40260 *15840 *34920 *12760 *28130 *8800 *19400 *15140 *33380 *16430 *36220 *17280 *38100 *17650 *38910 *17560 *38710 *17060 *37610 *16160 *35630 *14850 *32740 *13060 *28790 *10690 *23570 *7530 *16600 *3160 *6970 *15140 *33380 *16430 *36220 17260 38050 16190 35690 15520 34220 15170 33440 15060 33200 *14850 *32740 *13060 *28790 *10690 *23570 *7530 *16600 *3160 *6970 *12170 *26830 *13060 *28790 *13710 *30230 *14070 *31020 *14110 *31110 *13830 *30490 *13220 *29150 *12250 *27010 *10860 *23940 *8920 *19670 *6210 *13690 *2190 *4830 *12170 *26830 *13060 *28790 13190 29080 12350 27230 11770 25950 11410 25150 11250 24800 11260 24820 *10860 *23940 *8920 *19670 *6210 *13690 *2190 *4830 *10170 *22420 *10790 *23790 *11270 *24850 *11560 *25490 *11620 *25620 *11440 *25220 *10980 *24210 *10210 *22510 *9040 *19930 *7330 *16160 *4810 *10600 *5600 *5600 *12350 *12350 *5310 *5310 *11710 *11710 *1650 *1650 *5120 5090 *3640 *3640 *11290 11220 *3150 *3150 *5010 4480 *6940 *6940 *11050 9880 *5200 *5200 *4050 *4050 *4950 4010 *11460 *11460 *8930 *8930 *10910 8840 *5810 *5810 *4750 *4750 *4860 3650 *12810 *12810 *10470 *10470 *10710 8050 *6960 *6960 *6320 *6320 *5410 *5410 *4800 3380 *15340 *15340 *13930 *13930 *11930 *11930 *10580 7450 *8250 *8250 *7300 *7300 *6550 *6550 *5930 5270 *4740 3180 *18190 *18190 *16090 *16090 *14440 *14440 *13070 11620 *10450 7010 *10170 *8730 *8730 *7640 *7640 *6780 6220 *6070 5010 *4700 3060 *22420 *19250 *19250 *16840 *16840 *14950 13710 *13380 11050 *10360 6750 *10790 *9170 8950 *7940 7230 *6980 5860 *6190 4750 *4660 2990 *23790 *20220 19730 *17500 15940 *15390 12920 *13650 10470 *10270 6590 10400 *9510 8360 *8180 6790 *7130 5530 *6250 4520 *4620 2980 22930 *20970 18430 *18030 14970 *15720 12190 *13780 9960 *10190 6570 9760 *9720 7860 *8310 6410 *7190 5250 *6240 4310 *4560 3040 21520 *21430 17330 *18320 14130 *15850 11570 *13760 9500 *10050 6700 9280 *9760 7480 *8310 6110 *7130 5030 *6110 4160 *4480 3180 20460 *21520 16490 *18320 13470 *15720 11090 *13470 9170 *9880 7010 8960 *9610 7220 *8140 5910 *6920 4890 *5810 4070 *4360 3410 19750 *21190 15920 *17950 13030 *15260 10780 *12810 8970 *9610 7520 8800 *9220 7080 *7760 5800 *6490 4820 *5240 4080 *4180 3750 19400 *20330 15610 *17110 12790 *14310 10630 *11550 8990 *9220 8270 8780 *8530 7060 *7090 5800 *5740 4870 *3910 *3910 19360 *18810 15560 *15630 12790 *12650 10740 *8620 *8620 8900 *7460 7170 *6010 5930 *4410 *4410 *3460 *3460 19620 *16450 15810 *13250 13070 *9720 *9720 *7630 *7630 *7330 *5830 *5830 *4180 *4180 *2740 *2740 *16160 *12850 *12850 *9220 *9220 *6040 *6040 *4810 *3140 *3140 *1480 *1480 *10600 *6920 *6920 *3260 *3260 15. 72 (51. 6) 16. 85 (55. 3) 17. 76 (58. 3) 18. 50 (60. 7) 19. 08 (62. 6) 19. 51 (64. 0) 19. 82 (65. 0) 20. 00 (65. 6) 20. 06 (65. 8) 20. 00 (65. 6) 19. 81 (65. 0) 19. 50 (64. 0) 19. 06 (62. 5) 18. 48 (60. 6) 17. 74 (58. 2) 16. 81 (55. 2) 15. 68 (51. 4) 14. 27 (46. 8) 12. 49 (41. 0) 1. Lifting capacity of the Robex Series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. [. . . ]