User manual HYUNDAI R500LC-7A BROCHURE

[. . . ] The cab's noise levels have been additionally reduced by improving the door seals for the cab and engine compartments. The use of an insulated engine compartment with sound-damping material also reduces noise. 1 2 3 1 2 3 Wide, Comfortable Operating Space Steel Cover Sunroof Dial Type Engine Speed Switch and / Key Switch Radio CD Control R500LC-7A_new_en 07-12-2007 08:05 Pagina 5 HYUNDAI CONSTRUCTION EQUIPMENT 04 / 05 R500LC-7A_new_en 07-12-2007 08:05 Pagina 6 Robex 500LC-7A Improved Intelligent Display Instrument Panel is installed in front of RH console box. It is easy to check all critical systems with easy-to-read indicators. Minimization of Shock and Vibration through Cab Mounting System The application of the Viscous Mounting system to the cabin support provides the operator with a smoother ride. The operator work efficiency will increase as the shock and noise level in the cabin decreases. Operating Environment Storage box and Cup Holder An additional storage box and cup holder are located behind operator's seat. [. . . ] This decreases fuel consumption and reduces cab noise levels. 3 Boom & Arm Holding System The holding valves in the main control block prevents the boom & arm from lowering over an extended period in a neutral position. 1 POWER MODE H mode: High power S mode: Standard power Arm Flow Regeneration System Arm flow regeneration valve provides smooth arm-in operation without cylinder cavitation. 2 WORK MODE Heavy duty work General work Breaker Max. Flow Cut-off System reduces pump flow, allowing smooth operation. Hydraulic Damper in Travel Pedal Improved controllability & feeling during movement of the machine by use of shock reducing material. 3 USER MODE M mode: Maximum Power U mode : Memorizing Operator's Preferable Power Setting R500LC-7A_new_en 07-12-2007 08:05 Pagina 9 CUMMINS QSM11 Engine The six cylinders, turbocharged, 4 cycle, Charger air cooled engine is built for power, reliability, economy and low emissions. This engine meets Tier III emissions regulations. Setting the standard in clean, efficient power. The QSM11 uses advanced electronic controls to meet the toughest emissions standards without compromising anything. Exceptional fuel efficiency, durability, dependability and the highest power-toweight ratio in its class are still trademark for this engine. The QSM11 engine comes with a powerful Electronic Control Module (ECM). Using input from sensors located throughout the engine, it governs timing and metering of fuel. Fuel is injected into the cylinders using Cummins dual-pulse technology. This injection method helps reducing engine noise levels, increases responsiveness and improves fuel efficiency. Increased Higher Performance Reinforced Bucket and Bucket Linkage To prevent excessive wear of pins and bushes sealed joints have been applied. Bucket link design incorporates high durability and anti wear characteristics. Thicker steel and an additional lateral plate are put in place to reinforce the bucket. Strong and Stable Lower Frame (Adjustable track frame) Reinforced box-section frame is all welded using low-stress, high tensile strength steel. It guarantees safety and resistance against external impact when driving on rough ground and working on wet sites. The use of highly durable upper and lower rollers and track guards ensures proper machine transfer on all terrains. The long undercarriage incorporates heavy duty excavator style components. An X-leg type center frame is integrally welded for maximum strength and durability. Powerful and Precise Swing Control Improved shock absorbing characteristics make stopping swing movement a precise and smooth action. Track Rail Guides & Adjusters Durable track rail guides keep track links in place. Track adjustment is made easy by using a standard grease operated cylinder track adjuster including shock absorbing springs. (Full Track Guide : Option) HYUNDAI CONSTRUCTION EQUIPMENT 08 / 09 R500LC-7A_new_en 07-12-2007 08:06 Pagina 10 Robex 500LC-7A Full open doors and master key system provide easy access for servicing. Reliability & Serviceability Side Cover with Left & Right Swing Open Type Easy access to vital components gives unrestricted view allowing easy maintenance and repair. Easy to maintain engine components The cooling and preheating system are provided for optimum and immediate operation, guaranteeing longer engine and hydraulic components life. Servicing the engine and hydraulics is considerably simplified due to total accessibility. Centralized Electric Control Box and Easy Change Air Cleaner Assembly Electric control box and Air cleaner are centralized in one and the same compartment for easy service. Highly efficient Hydraulic Pump Pump output and Hydraulic tank capacity have been increased. A pilot pump has been installed resulting in improved control sensitivity. Large tool box for extra storage R500LC-7A_new_en 07-12-2007 08:06 Pagina 11 Durability of structure proven through FEM (Finite Element Method) analysis and long term durability test. HYUNDAI CONSTRUCTION EQUIPMENT 10 / 11 R500LC-7A_new_en 23-06-2009 10:43 Pagina 12 Specifications Engine Model Type Rated flywheel horse power J1995 (gross) SAE kW (HP) J1349 (net) 627 1/1 (gross) DIN kW (PS) 627 1/1 (net) Nm (lbf. ft) Max. Pilot control Traveling and steering Engine throttle External Lights Two joysticks with one safety lever (LH): Swing and arm, (RH): Boom and bucket (ISO) Two levers with pedals Electric, Dial type Two lights mounted on the boom one under the battery box Double grouser Standard equipment R500LC-7A_new_en 07-12-2007 08:06 Pagina 13 Backhoe attachment Buckets SAE heaped m3(yd3) 1. 38 (1. 80) 1. 65 (2. 16) 1. 84 (2. 41) 2. 15 (2. 81) 2. 56 (3. 35) 2. 79 (3. 65) 3. 03 (3. 96) 3. 20 (4. 19) 3. 60 (4. 71) 2. 20 (2. 88) 1. 80 (2. 35) 2. 20 (2. 88) 2. 43 (3. 18) 3. 20 (4. 19) Capacity m3 (yd3) Width mm (in) With side cutters 1, 250 (49. 2) 1, 500 (59. 1) 1, 570 (61. 8) 1, 760 (69. 3) 2, 020 (79. 5) 2, 170 (85. 4) 2, 320 (91. 3) 2, 180 (85. 8) 2, 400 (94. 5) Weight kg(lb) 1, 360 (3, 000) 1, 550 (3, 420) 1, 590 (3, 510) 1, 740 (3, 840) 1, 970 (4, 340) 2, 100 (4, 630) 2, 140 (4, 720) 2, 320 (5, 110) 2, 460 (5, 420) 2, 140 (4, 720) 2, 090 (4, 610) 2, 190 (4, 830) 2, 330 (5, 140) 2, 790 (6, 150) Recommendation mm(ft. in) Boom Arm 2, 400 (7 ' 10 " ) 2, 900 (9 ' 6" ) 7, 060 (23' 2") 3, 380 (11 ' 1" ) 4, 000 (13 ' 1" ) 4, 500 (14 ' 9" ) 6, 550 (21' 6") 9, 000 (29' 6") 2, 400 (7 ' 10 " ) 5, 850 (19 ' 2" ) Without SAE heaped CECE heaped side cutters 1. 38 (1. 80) 1. 65 (2. 16) 1. 84 (2. 41) 2. 15 (2. 81) 2. 56 (3. 35) 2. 79 (3. 65) 3. 03 (3. 96) 3. 20 (4. 19) 3. 60 (4. 71) 2. 20 (2. 88) 1. 80 (2. 35) 2. 20 (2. 88) 2. 43 (3. 18) 3. 20 (4. 19) 1. 20 (1. 57) 1. 44 (1. 88) 1. 60 (2. 09) 1. 85 (2. 40) 2. 20 (2. 90) 2. 40 (3. 14) 2. 60 (3. 40) 2. 78 (3. 64) 3. 15 (4. 12) 1. 80 (2. 35) 1. 50 (1. 96) 1. 80 (2. 35) 2. 10 (2. 75) 2. 80 (3. 66) 1, 100 (43. 3) 1, 350 (53. 1) 1, 420 (55. 9) 1, 610 (63. 4) 1, 870 (73. 6) 2, 020 (79. 5) 2, 170 (85. 4) 2, 030 (79. 9) 2, 250 (88. 6) 1, 810 (71. 3) 1, 560 (61. 4) 1, 810 (71. 3) 1, 860 (73. 2) 2, 080 (81. 9) Standard backhoe bucket Heavy-duty Rock bucket-Heavy duty : Applicable for materials with density of 2, 000 kg / m3 (3, 370 lb/ yd3) or less : Applicable for materials with density of 1, 600 kg / m3 (2, 700 lb/ yd3) or less : Applicable for materials with density of 1, 100 kg / m3 (1, 850 lb/ yd3) or less Backhoe attachment Boom and arms are of all-welded, low-stress, full-box section design. 7, 060 mm (23' 2"); 6, 550 mm (21' 6"); 9, 000 mm (29' 6") boom and 2, 400 mm (7' 10"); 2, 900 mm (9' 6"); 3, 380 mm (11' 1"); 4, 000 mm (13' 1"); 4, 500 mm (14' 9"), 5, 850 mm (19' 2") arms are available. Hyundai Buckets are all-welded, high-strength steel implements. 2, 400 mm (7' 10") 2, 900 mm (9' 6") 3, 380 mm (11' 1") 4, 000 mm (13' 1") 4, 500 mm (14' 9") 5, 850 mm (19' 2") Digging force Arm Length Weight SAE mm (ft. in) kg (lb) kN kgf lbf kN kgf lbf kN kgf lbf kN kgf lbf 2, 400 (7' 10") 2, 370 (5220) 246. 2 [268. 5] 25, 100 [27, 380] 55, 340 [60, 370] 292. 2 [318. 8] 29, 800 [32, 510] 65, 700 [71, 670] 273. 6 [298. 5] 27, 900 [30, 440] 61, 510 [67, 100] 291. 3 [317. 7] 29, 700 [32, 400] 65, 480 [71, 430] 2, 900 (9' 6") 2, 540 (5600) 246. 2 [268. 5] 25, 100 [27, 380] 55, 340 [60, 370] 292. 2 [318. 8] 29, 800 [32, 510] 65, 700 [71, 670] 222. 6 [242. 9] 22, 700 [24, 760] 50, 040 [54, 590] 235. 4 [256. 8] 24, 000 [26, 180] 52, 910 [57, 720] 3, 380 (11' 1") 2, 380 (5250) 246. 2 [268. 5] 25, 100 [27, 380] 55, 340 [60, 370] 292. 2 [318. 8] 29, 800 [32, 510] 65, 700 [71, 670] 186. 3 [203. 3] 19, 000 [20, 730] 41, 890 [45, 700] 196. 1 [214. 0] 20, 000 [21, 820] 44, 090 [48, 100] Standard arm 4, 000 (13' 1") 2, 670 (5890) 246. 2 [268. 5] 25, 100 [27, 380] 55, 340 [60, 370] 292. 2 [318. 8] 29, 800 [32, 510] 65, 700 [71, 670] 169. 7 [185. 1] 17, 300 [18, 870] 38, 140 [41, 610] 177. 5 [193. 6] 18, 100 [19, 750] 39, 900 [43, 530] 4, 500 (14' 9") 2, 860 (6310) 246. 2 [268. 5] 25, 100 [27, 380] 55, 340 [60, 370] 292. 2 [318. 8] 29, 800 [32, 510] 65, 700 [71, 670] 157. 9 [172. 2] 16, 100 [17, 560] 35, 490 [38, 720] 164. 8 [179. 7] 16, 800 [18, 330] 37, 040 [40, 410] Remark Bucket Digging force ISO [ ]: Power Boost SAE Arm Crowd force ISO Note : Arm weight including bucket cylinder and linkage. HYUNDAI CONSTRUCTION EQUIPMENT 12 / 13 R500LC-7A_new_en 07-12-2007 08:06 Pagina 14 Dimensions & Working ranges Dimensions mm (ft . in) mm (ft . in) A B C D D' E F G H Description R500LC-7A Tumbler distance 4, 470 (14 ' 8") Overall length of crawler 5, 460(17 ' 11 ") Ground clearance of CWT 1, 500 (4 ' 11 ") Tail swing radius 3, 720 (12 ' 2") Rear-end length 3, 665 (12 ' 0") Overall width of upperstructure 2, 980 (9 ' 9") Overall height of cab 3, 390 (11 ' 2") Min. ground clearance 770 (2 ' 6") Track gauge (Extended/Retracted) 2, 940 (9 ' 8")/2, 380 (7 ' 10 ") Boom length Arm length I J Overall length Overall height of boom 6, 550 (21 ' 6") 9, 000 (29 ' 6") 7, 060 (23 ' 2") 2, 400 2, 900 2, 400 5, 850 3, 380 4, 000 4, 500 (7 ' 10 ") (9 ' 6") (11 ' 1") (13 ' 1") (14 ' 9") (7 ' 10 ") (19 ' 2") 12, 240 12, 160 11, 980 12, 020 11, 980 (40 ' 2") (39 ' 11 ") (39 ' 4") (39 ' 5") (39 ' 4") 3, 970 3, 880 3, 670 4, 100 4, 540 (13 ' 0") (12 ' 9") (12 ' 0") (13 ' 5") (14 ' 11 ") 600 (24 ") Extended 3, 540 (11 '7") 2, 990 (9 ' 9") 700 (28 ") 3, 640 (11 ' 11 ") 3, 080 (10 ' 1") 11, 740 (38 ' 6") 4, 100 (13 ' 5") 13, 770 (45 ' 2") 5, 190 (17 ' 0") 800 (32 ") 3, 740 (12 ' 3") 3, 180 (10 ' 5") K Track shoe width 750 (30 ") 3, 690 (12 ' 1") 3, 130 (10 ' 3") L Overall width Retracted Standard Equipment Working ranges mm (ft . in) Boom length Arm length A A' B B' C D E F Max. [. . . ] reach Reach Capacity m (ft) *6900 *6900 *15210 *15210 *7620 *7620 *16800 *16800 7400 *9230 *9230 *8220 *20350 *20350 *18120 16310 9670 7050 *10470 *8940 *23080 21320 *19710 15540 9100 6710 *11630 *9620 *25640 20060 *21210 14790 8630 *10120 6420 *12470 *27490 19030 *22310 14150 8330 *10280 6230 *12830 *28290 18360 *22660 13730 6160 8210 *12550 *9900 13580 *27670 18100 *21830 6260 8260 *11390 *8530 13800 *25110 18210 *18810 8560 *8660 *19090 18870 4980 *6590 10980 *14530 4370 *6610 9630 *14570 4000 *6680 8820 *14730 6460 3800 14240 8380 6430 3760 14180 8290 6620 3860 14590 8510 7080 4160 15610 9170 4720 *7100 10410 *15650 5780 *6850 12740 *15100 *5940 *5940 *13100 *13100 11. 35 (37. 2) 11. 93 (39. 1) 12. 27 (40. 3) 12. 40 (40. 7) 12. 33 (40. 5) 12. 06 (39. 6) 11. 55 (37. 9) 10. 79 (35. 4) 9. 69 (31. 8) 8. 10 (26. 6) Ground Line -1. 5m -5. 0ft -3. 0m -10. 0ft -4. 5m -15. 0ft -6. 0m -20. 0ft *14070 *31020 *17560 *38710 *22030 *48570 *27690 *61050 *21410 *47200 *14070 *31020 *17560 *38710 *22030 *48570 *27690 *61050 *21410 *47200 *17760 *39150 *21260 *46870 *23000 *50710 *23140 *51010 *22050 *48610 *19730 *43500 *15800 *34830 *17760 *39150 20360 44890 19220 42370 18750 41340 18680 41180 18900 41670 *15800 *34830 *12980 *28620 *14940 *32940 *16240 *35800 *16700 *36820 *16270 *35870 *14820 *32670 *11940 *26320 *12980 *28620 12950 28550 12220 26940 11800 26010 11650 25680 11740 25880 *11940 *26320 *5070 *11180 *6810 *15010 *7920 *17460 *8270 *18230 *8270 *18230 *7920 *17460 *5070 *11180 5470 12060 5270 11620 5070 11180 4910 10820 4810 10600 · Boom: 9. 00 m (29' 6") · Arm: 5. 85 m (19' 2") · Bucket: 1. 65 m3 SAE heaped · Shoe: 600 mm (24") triple grouser & 10, 700 kg (23, 590 lb) Counterweight Load radius Load Point height m(ft) 10. 0m 35. 0ft 8. 0m 25. 0ft 6. 0m 20. 0ft 4. 0m 15. 0ft 2. 0m 5. 0ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb 3. 0m (10. 0ft) 5. 0m (15. 0ft) 7. 0m (25. 0ft) 9. 0m (30. 0ft) 11. 0m (35. 0ft) 13. 0m (45. 0ft) At max. reach Reach Capacity m (ft) *4350 *9590 *4290 *9460 *4290 *9460 4200 9260 4080 8990 4140 9130 4390 9680 *4530 *9990 *4380 *9660 *3820 *8420 3530 7780 2860 6310 2450 5400 2200 4850 2100 4630 2110 4650 2270 5000 2620 5780 3290 7250 *3820 *8420 13. 66 (44. 8) 14. 63 (48. 0) 15. 25 (50. 0) 15. 57 (51. 1) 15. 60 (51. 2) 15. 35 (50. 4) 14. 80 (48. 6) 13. 91 (45. 6) 12. 61 (41. 4) 10. 72 (35. 2) Ground Line -2. 0m -5. 0ft -4. 0m -15. 0ft -6. 0m -20. 0ft -8. 0m -25. 0ft NOTES *11700 *25790 *15000 *33070 *18860 *41580 *17900 *39460 *11700 *25790 *15000 *33070 *18860 *41580 *17900 *39460 *16870 *37190 *17270 *38070 *18210 *40150 *17860 *39370 *15810 *34860 *12440 *27430 16620 36640 15020 33110 14440 31830 14390 31720 14660 32320 *12440 *27430 *4910 *4910 *2810 *10820 *10820 *6190 *5320 *5320 *4370 *11730 *11730 *9630 4990 *9040 *9040 *7050 *7050 *5880 *5110 *19930 *19930 *15540 *15540 *12960 11000 *11270 9970 6630 4600 *10900 *8070 *6460 *5410 *24030 21980 *17790 14620 *14240 10140 *11930 5550 9020 6060 4250 *12210 *8880 *6930 12240 9370 *26920 19890 *19580 13360 *15280 5400 8480 5680 4010 *12720 *9290 *7160 11900 8840 *28040 18700 *20480 12520 *15790 3890 8290 5500 *12450 *9180 *7000 *4190 8580 *27450 18280 *20240 12130 *15430 *9240 3940 8360 5530 *11330 *8400 *6190 8690 *24980 18430 *18520 12190 *13650 8680 5780 *9090 *6540 *20040 19140 *14420 12740 *2810 *6190 3650 8050 3450 7610 3230 7120 3030 6680 2890 6370 2870 6330 1. Lifting capacity of the Robex Series does not exceed 75% of tipping load with the machine on firm, level ground or 87% of full hydraulic capacity. 3. The load point is a hook (standard equipment) located on the back of the bucket. [. . . ]