User manual HUSKY HRDC-U500-061117
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Manual abstract: user guide HUSKY HRDC-U500-061117
Detailed instructions for use are in the User's Guide.
[. . . ] G and GL are application specific, contact Husky prior to machining.
46
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
>10. 0 [0. 39] 40. 0 [1. 58]
< -
Ultra 500 VG-SX
60. 00 [2. 362] 0. 4 [0. 02]
2. 60 [0. 102]
20. 0 [0. 787]
8. 73 [0. 344]
+ 23. 000 - 0. 005 + [0. 9055 - 0. 0002]
R 12. 7 [0. 5] R 12. 7 [0. 5]
R 0. 8 [0. 03]
. 8
S
[. 03]
R 17. 0 [0. 67]
18. 00 [0. 709]
56. 0 [2. 21] 25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83] R 3. 0 [0. 12]
S
J S K
BL 69. 15 - 149. 15 [2. 722 - 5. 872]
> 7. 0 [0. 3]
R 0. 4 [0. 02]
10. 00 [0. 394]
L 17. 0 - 123. 9 [ . 67 - 4. 88]
R 0. 8 [0. 03] 23. 8 [. 937]
For more than 16 drops. L-Dimensions > 113. 9mm (4. 48") / BL-Dimensions > 139. 2mm (5. 48") require 2 nozzle heaters. For bore geometry.
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 500 VG-SX Plate Sizing Number of Manifold Drops Height 2-4 6 - 16
J
S
K
N
40. 00 (1. 574") 50. 1 (1. 97") 56. 0 (2. 20") 60. 00 (2. 362") 70. 1 (2. 76") 76. 0 (2. 99")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
47
20. 00 [0. 787]
R 1. 5 [0. 06]
SL
4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 11. 0 DP [0. 198 + 0. 001 x 0. 43]
R 4. 0 [0. 16]
R 14. 14 [0. 557]
N
Ultra 500 VG-SX
Gate Detail (Plunger)
Contact Husky with any gate insert backup concerns.
Nozzle Selection
23. 8 [0. 94] 14. 8 [0. 58] Int Pt
A
METRIC IMPERIAL
10. 010 + 0. 005
0. 01 A
0. 005 0. 0002
[. 3941 + 0. 0002]
0. 0004 A
0. 8
0. 80 [0. 03]
7. 4 [0. 29]
R 0. 8
R 0. 8 [0. 03] R 0. 5 [0. 02]
8. 6 [0. 34] Int Pt
0. 4
60
15 MAX
R 0. 8 [0. 03]
1. 00 (0. 039"), 1. 20 (0. 047"), 1. 50 (0. 059") and 1. 80 (0. 071") (plunger) gates are standard, other sizes require customized parts. [. . . ] is variable according to gate diameter.
Gate Diameter > 1. 2mm (0. 047")
110
80
0. 8
[0. 004 + 0. 001]
V
0. 10 + 0. 03
S
0. 4
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
0.
G
4
58
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
Ultra 500 HT-T
40. 00 [1. 574]
R 12. 7 [0. 5]
25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83] 4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 12. 0 DP [0. 198 + 0. 001 x . 47]
S
R 12. 7 [0. 5]
J K
> 7. 0 [0. 3]
R 3. 0 [0. 12] R 0. 40 [0. 02]
N
R 17. 0 [0. 67]
18. 00 [0. 709]
SL
For more than 16 drops. L-Dimensions > 113. 9mm (4. 48") / BL-Dimensions > 139. 2mm (5. 48") require 2 nozzle heaters. For bore geometry.
BL 69. 15 - 149. 15 [2. 722 - 5. 872]
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 500 HT-T Plate Sizing Number of Manifold Drops Height 2-4 6 - 16
L 17. 0 - 123. 9 [0. 67 - 4. 88]
R 0. 8 [0. 03] 23. 8 [. 937]
J
K
N
40. 00 (1. 574") 55. 1 (2. 17") 60. 00 (2. 362") 75. 1 (2. 96")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
59
Ultra 500 HT-T
Gate Detail
Contact Husky with any gate insert backup concerns.
Nozzle Selection
Gate Diameter < 1. 2mm (0. 047")
23. 8 [0. 94] 14. 8 [0. 58] Int Pt 10. 010 + 0. 005
0. 01 A A 0. 005 METRIC 0. 0002 IMPERIAL
110
[0. 3941 +0. 0002]
0. 4
0. 0004 A
80
0. 8
60
0. 8
[0. 0002 + 0. 001]
V
8. 2 [0. 32] Int Pt
7. 0 [0. 28]
0. 8 [0. 03]
R 0. 8 [0. 03] R 0. 5 [0. 02]
0. 8
0. 05 + 0. 03
R 0. 8 15 MAX [0. 03]
S
0. 4
0. 4
G
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Gate Diameter > 1. 2mm (0. 047")
110
80
0. 8
[0. 004 + 0. 001]
V
0. 10 + 0. 03
S
0. 4
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
0.
G
4
60
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
Ultra 500 HT-U
40. 00 [1. 574]
R 12. 7 [0. 5]
25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83]
R 12. 7 [0. 5]
J K
4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 12. 0 DP [0. 198 + 0. 001 x 0. 47]
S
> 7. 0 [0. 3]
R 0. 4 [0. 02]
SL
R 3. 0 [0. 12]
N
R 17. 0 [0. 67]
18. 00 [0. 709]
For more than 16 drops. L-Dimensions > 113. 9mm (4. 48") / BL-Dimensions > 139. 2mm (5. 48") require 2 nozzle heaters. For bore geometry.
BL 69. 15 - 149. 15 [2. 722 - 5. 872]
L 17. 0 - 123. 9 [0. 67 - 4. 88]
R 0. 8 [0. 03] 23. 8 [. 937]
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 500 HT-U Plate Sizing Number of Manifold Drops Height 2-4 6 - 16
J
K
N
40. 00 (1. 574") 55. 1 (2. 17") 60. 00 (2. 362") 75. 1 (2. 96")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
61
Ultra 500 HT-U
Gate Detail
Contact Husky with any gate insert backup concerns.
Nozzle Selection
Gate Diameter < 1. 2mm (0. 047")
23. 8 [0. 94] 14. 8 [0. 58] Int Pt 10. 010 + 0. 005
0. 01 A A 0. 005 METRIC 0. 0002 IMPERIAL
110
[0. 3941 +0. 0002]
0. 4
0. 0004 A
80
0. 8
60
0. 8
[0. 0002 + 0. 001]
V
8. 2 [0. 32] Int Pt
7. 0 [0. 28]
0. 8 [0. 03]
R 0. 8 [0. 03] R 0. 5 [0. 02]
0. 8
0. 05 + 0. 03
R 0. 8 15 MAX [0. 03]
S
0. 4
0. 4
G
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Gate Diameter > 1. 2mm (0. 047")
110
80
0. 8
[0. 004 + 0. 001]
V
0. 10 + 0. 03
S
0. 4
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
0.
G
4
62
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
Ultra 500 HT-DX
40. 00 [ 1. 574]
R 12. 7 [0. 5]
25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83]
R 12. 7 [0. 5]
J K
4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 12. 0 DP [0. 198 + 0. 001 x 0. 47]
S
BL 79. 15 - 159. 15 [3. 116 - 6. 265] > 7. 0 [0. 3]
R 0. 4 [0. 02]
SL
R 3. 0 [0. 12]
N
R 17. 0 [0. 67]
18. 00 [0. 709]
For more than 16 drops. L-Dimensions > 113. 9mm (4. 48") / BL-Dimensions > 139. 2mm (5. 48") require 2 nozzle heaters. For bore geometry.
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 500 HT-DX Plate Sizing Number of Manifold Drops Height 2-4 6 - 16
L 27. 0 - 133. 9 [1. 06 - 5. 27]
R 0. 8 [0. 03] 23. 8 [. 937]
J
K
N
40. 00 (1. 574") 55. 1 (2. 17") 60. 00 (2. 362") 75. 1 (2. 96")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
63
Ultra 500 HT-DX
Gate Detail
Contact Husky with any gate insert backup concerns.
Nozzle Selection
23, 8 . 94 14, 8 . 58 10, 010 +0, 005 . 3941 +. 0002 Ra0. 4
Gate Diameter < 1. 2mm (0. 047")
110
60
0. 8
80
Ra
0. 8
30
R 0, 8 . 03
0, 50 . 020
R 0, 8 . 03 Ra0. 8
[0. 0002 + 0. 001]
10, 0 . 39 19, 6 . 77 INTSCT PT 17, 00 . 669
V
0. 05 + 0. 03
S
0. 4
0.
4
G
R 6, 0 . 24
Ra0. 8
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Gate Diameter > 1. 2mm (0. 047")
110
80
0. 8
[0. 004 + 0. 001]
V
0. 10 + 0. 03
S
0. 4
G
V
is application specific, contact Husky prior to machining. is variable according to gate diameter.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
0.
G
4
64
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
Ultra 500 HT-DC
40. 00 [ 1. 574]
R 12. 7 [0. 5]
25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83] 4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 12. 0 DP [0. 198 + 0. 001 x 0. 47]
S
R 12. 7 [0. 5]
J K
R 17. 0 [0. 67]
18. 00 [0. 709]
R 3. 0 [0. 12] R 0. 4 [0. 02]
N SL
For more than 16 drops. L-Dimensions > 113. 9mm (4. 48") / BL-Dimensions > 139. 2mm (5. 48") require 2 nozzle heaters. For bore geometry.
BL 69. 15 - 149. 15 [2. 711 - 5. 872]
> 7. 0 [0. 3]
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 500 HT-DC Plate Sizing Number of Manifold Drops Height 2-4 6 - 16
L 17. 0 - 123. 9 [0. 67 - 4. 88]
R 0. 8 [0. 03] 23. 8 [. 937]
J
K
N
40. 00 (1. 574") 55. 1 (2. 17") 60. 00 (2. 362") 75. 1 (2. 96")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
65
Ultra 500 HT-DC
Gate Detail
Contact Husky with any gate insert backup concerns.
Nozzle Selection
23. 8 [0. 94] 14. 00 [0. 551]
A
METRIC IMPERIAL
0. 005 0. 0002
60
R 0. 8 [0. 031]
6. 40 [0. 252] Int Pts
110
0. 8 0. 8
R 0. 5 [0. 02]
1. 50 [0. 059]
S
9. 005 + 0. 005
0. 01 A
[0. 3545 +0. 0002]
0. 0004 A
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
0. 4
R 0. 10 [+ 0. 10] [0. 004 +0. 004]
. 75 [. 030]
66
2006. 08
Nozzle Selection
Plate Sizing - Pocket Detail
Ultra 500 TS
40. 00 [ 1. 574]
R 12. 7 [0. 5]
25. 01 + 0. 02 [0. 985 + 0. 001] 21. 0 [0. 83] 4. 8 x 15. 0 DP [0. 19 x 0. 59] 5. 03 + 0. 03 x 12. 0 DP [0. 198 + 0. 001 x 0. 47]
S
R 12. 7 [0. 5]
J K
> 7. 0 [0. 3]
R 0. 4 [0. 02]
SL
R 3. 0 [0. 12]
N
R 17. 0 [0. 67]
18. 00 [0. 709]
For more than 16 drops. [. . . ] 50. 8 [2. 00]
THE NOZZLE TIP WILL BE REMOVED WHILE THE SCVG IS INSTALLED IN THE MOLD AND FIXED TO THE PLATEN OR FOR APPLICATIONS REQUIRING KEYED VALVE STEMS. THE DOWEL MUST BE ORIENTED INLINE WITH THE AIRLINES.
150. 00+0. 03 [5. 906 +. 001] -. 000 0 R 0. 8 [. 03]
0. 05 METRIC B
[
0. 002 IMPERIAL
B
]
108. 0 [4. 25]
0. 1 METRIC B
[
0. 004 IMPERIAL
B
]
4X M8 (5/16 -18)
0. 3 A B METRIC A B IMPERIAL
10. 0 [. 39]
5. 0 [. 20] x 45°
0. 01
0. 02 0. 0008
METRIC IMPERIAL
2 0. 5 [. 079 . 02]
Airline Clearance
+. 0012] PL +0. 03 [PL -. 0000 0
R 0. 8 [. 03] 30° 5°
57. 22 0. 05 [2. 253 . 002]
0. 03 0. 001
A METRIC A IMPERIAL
BL
7. 0 [. 29] 104. 04+0. 03 [4. 096+. 001] -. 000 0
0. 03 METRIC B
[
0. 001 IMPERIAL
B
]
5. 03+0. 03 [. 198+. 001] -. 000 0
0. 1 B METRIC
[
0. 004 B IMPERIAL
]
*Refer to following page for definitions.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006. 08
75
Ultra 500 SCVG
Dimensions
Ultra 500 SCVG "A" Dimension Chart (Valve Gate) BL Nominal Nozzle ±. 5 (0. 02")
Nozzle Selection
PL Range
LR DIA
RAD
ORIFICE GATE DIA.
70-150 (2. 76 - 5. 91")
41. 8 - 122. 0 (1. 65 - 4. 80")
101. 35 (3. 99") 101. 57 (4") 111. 3 - 201. 5 100 (3. 93") (4. 38 - 7. 93") 120 (4. 72") 125 (4. 92")
FLAT 12. 70 (. 500") 1. 0 (0. 039") 15. 50 (. 610") 1. 2 (0. 047") 19. 05 (. 750") 8. 00 (. 315") 1. 5 (0. 059") 10 (0. 394") 1. 8 (0. 071") 20. 00 (. 787") 40. 00 (1. 575")
Design Criteria
· · Refer to Ultra 500 VG/VX for resin selection guidelines. Ultra 500 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature parameters. Actual BL dimension is based on application specific parameters supplied to Husky prior to design. [. . . ]
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