User manual HAYES DISC BRAKES GENERAL-45-14575B

[. . . ] 45-14575C The Following procedures cover the installation of Hayes Disc Brakes items SERVICE KIT INSTRUCTIONS Pad Replacement, Mount Brackets, Disc Installation A. Note: It is not necessary to remove the caliper from the frame or fork, but it may make the installation of the new pads easier if the caliper is removed. [. . . ] Using a 5mm Allen wrench, turn the inner pad adjuster counter clock-wise until one engagement thread is exposed. To do this, pull the tab in the center of the pad backing plate toward the center of the caliper and out. Note: If you do not remove the outer pad first, you will not be able to remove the pads. Use the tab in the center of the pad backing plate to push the new pads into place. Angle the pad slightly until the force of the magnet pulls the pad into place. Using a 5mm Allen wrench, adjust the inner pad adjuster to the proper pad gap. For some installations it will be necessary to install a mount bracket to accept the Hayes Disc Brake caliper. Install the mount bracket to the frame or fork using (2) M6 x 1. 018. 4mm long mount bolts. Mount the caliper to the frame or fork adapter using (2) M6 x 1. 018. 4mm long mount bolts and (2) mount washers. Snug the bolts, but leave them loose enough so that the caliper will move on its slots. [. . . ] Using a Torx T25 driver, install, tighten, and torque the disc screws to 55 in-lbs (6. 2 Nm), in a star pattern sequence. Mequon, WI 53092 Technical Assistance Line 1-888-686-3472 www. hayesdiscbrake. com Step A4 Full Hydraulic and MX-1 Brake Pads Step B3 MX-2 Brake Pads Step C3 Step C6 Torqueing Sequence 45-14575C 3/04 [. . . ]