User manual HAYES DISC BRAKES FRONT 20MM IS

[. . . ] Mounting the Disc to the Hub Note: Mounting the brake disc to the wheel is a simple matter, but one that requires care. If the wheel has to be rebuilt, have it done by a qualified technician using a 3 cross spoke pattern. Be sure that the arrow on the disc is pointing in the same direction of the forward wheel rotation. Using a Torx® T25 driver, install, tighten, and torque the disc screws to 55 in-lbs (6. 2 Nm), in a star pattern sequence as shown. [. . . ] For some installations it will be necessary to mount a bracket to the fork to accept the Hayes Mechanical Disc Brake. For the front brake, mount the fork adapters to the fork using (2) M6 x 1. 0 x 18. 4mm long mount bolts. Mount the caliper to the frame or fork adapter using (2) M6 x 1. 0 x 18. 4mm long mount bolts and (2) mount washers. Torqueing Sequence Snug the bolts, but leave them loose enough so that the mechanical disc brake will move on its slots. Doing this first prevents this adjustment from affecting other adjustments. Turn the fixed inner pad adjuster counter clockwise until it stops, leaving the pad adjustment area at its maximum gap. Proceed to turn the fixed inner pad adjuster clockwise ¼ of a turn. Note: There are two ways to adjust the fix pad adjuster on the MX-1 mechanical brake system. String the cable through the brake lever and spin the lever adjusting barrel down tight to the closed position. Using the tab in the center of the pad backing plate, pull the pad toward the center of the caliper and out. There is a spring that holds them in place. Note : There are two different brake pads, an inner and an outer - or a right and a left. Use the tab in the center of the pad backing plate to push the new pads into place. Angle the pad slightly so the post is towards the center of the caliper and push the pad until it snaps into place. Disc Screws 50 in-lbs +/-5 in-lbs Outer Pad Cable Anchor Screw 55 in-lbs +/-5 in-lbs Caliper Bridge Bolts 130 in-lbs +/-10 in-lbs. Warranty Any Hayes Disc Brake found by the factory to be defective in materials and/or workmanship within two years from the date of purchase will be repaired or replaced at the option of the manufacturer, free of charge, when received at the factory with proof of purchase, freight prepaid. This includes assembly costs (for instance by the dealer), which shall not be covered by Hayes Disc Brake. This warranty does not cover breakage, bending, or damage that may result from crashes or falls. This warranty does not cover any defects or damage caused by alterations or modifications of new Hayes Disc Brakes or parts or by normal wear, accidents, improper maintenance, damages caused by the use of parts of different manufactures, improper use or abuse of the product, or failure to follow the instructions contained in an instruction manual for Hayes Disc Brake. [. . . ] This warranty does not cover any defects or damage caused by alterations or modifications of new Hayes Disc Brakes or parts or by normal wear, accidents, improper maintenance, damages caused by the use of parts of different manufactures, improper use or abuse of the product, or failure to follow the instructions contained in an instruction manual for Hayes Disc Brake. Any modifications made by the user will render the warranty null and void. The cost of normal maintenance or replacement of service items, which are not defective, shall be paid for by the original purchaser. This warranty is expressly in lieu of all other warranties, and any implied are limited in duration to the same duration as the expressed warranty herein. [. . . ]