User manual HAYES DISC BRAKES FRONT 20MM HUB

[. . . ] Tools Required Screwdrivers: Torx T25 driver Cable cutters Allen drivers: 5mm Torque wrench (0-110 in-lbs) B. Mounting the Disc to the Hub Note: Mounting the brake disc to the wheel is a simple matter, but one that requires care. Wheels should be built by a qualified technician in a 3 cross spoke pattern. [. . . ] Using a Torx T25 driver, install, tighten, and torque the disc screws to 50 in-lbs (5. 6 Nm), in a star pattern sequence. For some installations it will be necessary to mount a bracket to the frame or fork to accept the Hayes Mechanical Brake. Mount the bracket to the frame or fork using (2) M6 x 1. 0 x 18. 4mm long mount bolts. Mount the caliper to the frame or fork adapter using (2) M6 x 1. 0 x 18. 4mm long mount bolts and (2) mount washers. Snug the bolts, but leave them loose enough so that the MX-2 Mechanical brake will move on its slots. Doing this first prevents this adjustment from affecting other adjustments. Install the cable through the brake lever and spin the lever adjusting barrel down tight to the closed position. Install the cable through its housing and through the cable anchor screw and washer. Pull the cable wire tight and tighten the cable anchor screw to 60 in-lbs of torque 10. Angle the pad slightly until the force of the magnet pulls the pad into place. Using a 5mm Allen wrench, adjust the inner pad adjuster to the proper gap. Note: See installation instructions above for proper set-up. ITEM Disc Screws Cable anchor screw Caliper Mount Bolts TORQUE 50 in-lbs +/-5. (12. 43 +/-1. 1Nm) Step B-2 Removing Pads Warranty Any Hayes Disc Brake found by the factory to be defective in materials and/or workmanship within two years from the date of purchase will be repaired or replaced at the option of the manufacturer, free of charge, when received at the factory with proof of purchase, freight prepaid. This includes assembly costs (for instance by the dealer), which shall not be covered by Hayes Bicycle Group. This warranty does not cover breakage, bending, or damage that may result from crashes or falls. This warranty does not cover any defects or damage caused by alterations or modifications of new Hayes disc brakes or parts or by normal wear, accidents, improper maintenance, damages caused by the use of parts of different manufacturers, improper use or abuse of the product, or failure to follow instructions contained in an instruction manual for Hayes Disc Brake. Any Brake Pads modifications made by the user will render the warranty null and void. The cost of normal maintenance or replacement of service items, which are Note: Inner and outer not defective, shall be paid for by the original purchaser. [. . . ] The cost of normal maintenance or replacement of service items, which are Note: Inner and outer not defective, shall be paid for by the original purchaser. This warranty is expressly in lieu of all other warranties, and any implied are limited in pads are duration to the same duration as the expressed warranty herein. Hayes Bicycle Group shall not be liable for any incidental or consequential damages. [. . . ]