User manual BENDIX XVISION VISION SYSTEMS

[. . . ] ® Bendix® XVision® System 2 3 1 4 5 6 7 XVision® System (5010086) consists of: Piece Kit/ Part Number Camera Bracket Kit 5010078 Mounting Kit (CB Mount) Mounting Kit (Friction Hinge) Harness Kit Aiming Adjuster Tool 5010081 5010082 5010083 * Camera/ Display Combination * * Kit/ Part is not seviceable and cannot be individually ordered through Bendix. 10 9 8 Item No. 1 2 3 4 5 6 7 8 9 10 Description IR Camera IR Camera Bracket IR Camera Harness Mounting Bracket Display Combiner 25-Pin Connector Fold Mirror Display Harness** Aiming Adjuster Tool Qty. 1 1 1 1 1 1 1 1 2 1 ** The display harness shown is for the friction hinge mount (visor). Figure 1 XVision® System SD-19-5160 1 NOTE: The information in this Service Data is correct and complete as of the time of printing. Options or updates to the XVision® System that were developed after publication may not be included. TABLE OF CONTENTS SAFE MAINTENANCE PRACTICES INTRODUCTION COMPONENTS IR CAMERA BRACKET KIT CB STYLE MOUNTING KIT FRICTION HINGE MOUNTING KIT HARNESS KIT AIMING ADJUSTER TOOL IR CAMERA/DISPLAY COMBINATION REPLACEMENT KITS AIMING ADJUSTER REPLACEMENT WINDOW REPLACEMENT HEATER REPLACEMENT COMBINER MIRROR REPLACEMENT FOLD MIRROR REPLACEMENT ELECTRICAL SYSTEM POWER AND GROUND (INPUTS) OPERATING INPUT VOLTAGE SERVICING THE XVISION SYSTEM ® 3 3 3 4 5 5 6 8 8 9 9 9 9 9 9 10 10 10 11 11 11 12 14 15 16 16 16 17 18 18 21 21 22 24 MOUNTING BRACKET IR CAMERA BRACKET IR CAMERA IR CAMERA WINDOW IR CAMERA WINDOW HEATER DISPLAY COMBINER FOLD MIRROR DISPLAY BRACKET DISPLAY REPLACEMENT HARNESSES AIMING THE IR CAMERA HORIZONTAL AIMING VERTICAL AIMING TROUBLESHOOTING 2 SAFE MAINTENANCE PRACTICES WARNING! [. . . ] The adjustment screw head(s) accommodate an E8 external Torx® or a T15 internal Torx® tool. (The aiming adjusters are fastened to the IR camera bracket and torqued to 18 in-lbs. Install the new aiming adjuster(s) using the #8-32 Hex®/Torx® screws. Install the new standoff pivot assembly using the #10 lock washer and Plastite® Hex® flange head screw. Torque the screw to 16 in-lbs. 6-pin connector 2-pin connector FIGURE 24 - CONNECTING THE CAMERA HARNESSES 4. Remove the #8-32 Hex®/Torx® screws from the damaged aiming adjuster(s). Remove the Plastite® Hex® flange head screw and #10 lock washer from the damaged standoff pivot assembly. Aiming Adjusters #8-32 Hex®/ Torx® (18 in-lbs. ) Standoff Base #10 Plastite® Hex® flange with lock washer (18-20 in-lbs. ) Standoff Pivot Assembly (16 in-lbs. ) FIGURE 25 - AIMING ADJUSTER REPLACEMENT KIT COMPONENTS 13 IR CAMERA WINDOW Maintaining The IR camera window, a 1. 3 mm thick silicon disk, is an optical element and should be cleaned when it becomes dirty or filled with debris. To clean the window, use a soft, damp cloth moistened with window cleaning solution. NOTE: The IR camera heater cannot melt large amounts of packed snow in the window area. It is recommended that the snow be removed manually prior to system operation. When cleaning ice or snow from the IR camera, use a commercially available spray deicer; do not use scrapers or sharp instruments that may scratch or break the window. Unlock the IR camera assembly by turning the two IR camera aiming adjusters and the standoff pivot assembly 1/4 turn counterclockwise. Remove the IR camera from the IR camera bracket to gain easier access to the connectors. Disconnect the 6-pin IR camera connector and the 2-pin window heater connection of the IR camera harness from the IR camera. Lay the IR camera face-up for easy access to the bezel retaining plug. Turn the bezel heater assembly 1/4 turn counterclockwise, until it separates from the IR camera. NOTE: The replacement window is treated with a black scratch-resistant coating on one side only. NOTE: If the area between the IR camera window and IR camera lens is contaminated because of a damaged seal or window, carefully remove the contamination. If a window cleaning solvent is used to clean the area, be sure to remove all of the moisture from the sealed cavity before assembling the o-ring seal and window. Moisture remaining in the sealed area will affect the performance of the IR camera. Turn the bezel heater assembly 1/4 turn clockwise to reattach it to the IR camera. Note: Ensure the window is positioned correctly or it can be damaged when installing the bezel. [. . . ] line NOTE: Do not tamper with or adjust any factory-installed screws while aiming the camera. from Vehicle Driver's View FIGURE 42 - IR CAMERA AIMED CORRECTLY 22 FIGURE 43 - ELECTRICAL WIRING DIAGRAM FOR XVISION® SYSTEM 23 TROUBLESHOOTING Troubleshooting Your XVision® System Situation No image on the display. Bendix logo does not appear during power-up, combiner and fold mirror are open. Possible Solutions Check that the combiner is open to an angle that allows you to see the image. [. . . ]